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📐 Hydraulic Circuit Architecture & System Integration SCHWERLL Engineering Solution
Open-Die Fast-Forging Press Hydraulic System with Rapid Accumulator Discharge
Application-specific fluid power system, control architecture, and integrated hydraulic engineering.
Operational Focus & Value Proposition: This application is engineered for specialized fluid power control and system stability in accordance with project engineering specifications.
With the advancement of industry, the dimensions and weights of forgings have been steadily increasing. Consequently, it has become necessary to reduce the installed power rating of free‑forging presses. Building on the conventional use of accumulator systems as balancing devices in free‑forging presses, this approach seeks to lower the installed power by increasing the volume of the accumulator system—particularly in large‑tonnage free‑forging presses, where deploying multiple accumulator‑based power sources as the primary pressure‑generating mechanism is increasingly essential.

❓ Frequently Asked Engineering Questions

The accumulator bank stores hydraulic energy during non-peak periods and releases it almost instantaneously during the forging stroke. By supplementing the pump flow with pre-charged energy, the system minimizes the required pump motor power, lowering installed power up to 30–50%, while maintaining full force and speed. SCHWERLL offers accumulators rated up to rated design pressure with precision discharge control for consistent forging dynamics.
Yes. All SCHWERLL piston accumulators are designed and manufactured to ISO 9001, CE/PED, and ASME code requirements. We perform custom engineering based on cycle time, pre-charge pressure, system volume, and flow rate to determine optimal accumulator size. OEM and export documentation is available on request; typical lead time for standard large-size accumulators is 8–12 weeks, with ASME/CE inspection certificates included.

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